Frequently Asked Questions

Why did Linear enter into the transfer system market?
Linear Transfer Automation Inc. was founded with the objective of researching, developing, producing and marketing an improved press transfer solution. With 25 years of stamping industry experience, Linear's founder had seen first hand the inadequacies of the mechanical transfer systems of the past. It was very clear to Linear's designers, that if unrestricted by mechanical mechanisms (i.e. cams, levers, and clutches, etc.), they could obtain a great deal of axis motion utilizing servomotors and advanced CNC functionality. While mechanical systems were mostly dedicated to one part, servo systems are capable of running as many parts as the stamper requires. Prototypes were built and an intense R&D program tested all aspects of the system.

What are some other significant advantages of a servo driven Linear Transfer System?
• Linear's Transfer Automation can run at very high speeds while maintaining part control and placement accuracy.
• Mechanical designs of Linear's in-press servo systems are clean and simple, requiring virtually no maintenance.
• Design life is 65 million cycles.
• Transfer bars are quickly and easily removed, allowing full access for quick die changes and tooling adjustment.
• Can be mounted on any size press.
• Modular design can be mounted either above or below the feed path.

How many tooling programs can be stored?
An unlimited amount of tooling can be stored.

Why is the purchase of a Linear Transfer System considered to be a capital investment?
When mechanical transfer systems of the past were purchased, the costs of these systems were normally associated with either the tooling or the part. A CNC controlled servo transfer system can run a variety of parts; therefore, it is considered a capital investment, similar to a press. Long after a particular part has expired, you still have a flexible, "state of the art" transfer system, capable of any future parts it may run. Combining a number of lower volume parts can justify the cost of automation.

If linear Transfer Systems are considered to be capital equipment, can we lease them?
If leasing is an option you would like to have, it can be included in our quotation. Some of the major benefits of leasing a system are as follows:

• Conserving capital for other projects.
• Overcoming budget limitations.
• Tax benefits in some circumstances.
• Alternate credit source.
• Allows for the purchase of new equipment vs. used or obsolete.
• Minimal payments for income generating equipment.

Can your De-stackers handle a variety of blanks and do they have double blank protection?
By simply changing a Floater Base and Guide Rods, Linear de-stackers can run a large variety of blanks, shapes and sizes. Adding to the systems versatility, double blank detection is an integral part of all Linear's de-stack feeders.

Are your systems designed to stand up to a tough environment?
Linear understands that the stamping industry is tough on their equipment and that is why the mechanical and electrical design of our systems is rugged and robust.

Does Linear use components that are easily sourced?
The founder of Linear came from a Tier One stamping background. While designing the transfer system, it was determined to use components that are readily available. This saves you both, time and money.

Can your de-stacker, shuttle and in-press transfer system run from one touch screen and does the entire system run in sync with the press?
As Linear's unique technology is "cammed" to the press, it speeds up and slows down with the press. "Synchronization" is achieved using an advanced electronic line shafting technology allowing up to 45 axes of motion to be controlled from one touch screen.

What diagnostic features does your system provide for troubleshooting purposes?
Linear provides numerous diagnostics to monitor the system. All servomotors, drives, and motion controllers are monitored and any error messages are accessible through the touch screen. The system also provides data logging capabilities. These advanced troubleshooting features allow for quick pin pointing of errors and increase service efficiency.

Does your system detect parts that have not been picked up properly or that have been dropped?
Part detection and die protection are both integral parts of our system. If part detection is triggered, the system stops, saving unnecessary die repairs and costly down times.

What is Linear's capacity in rotating a part?
Electronically cammed part rotation is one of Linear's greatest strengths over competitive systems. Rotation allows greater flexibility in the tool design, thus reducing tooling confinements and costs.

Can Linear provide a complete package for all of our transfer requirements?
Whether you require transfer systems, tandem line, de-stacker or tooling, Linear provides a complete package to solve your transfer and tooling requirements.